The resulting, fragile and porous (2-4% “air”) part, in a condition called “brown” stage, requires the metal to be condensed in a furnace process called Sintering.
Next, a portion of the binder material is removed using solvent, thermal furnaces, catalytic process, or a combination of methods.
The ‘green part’ is cooled and de-molded in the plastic molding machine. The process steps involve combining metal powders with wax and plastic binders to produce the ‘feedstock’ mix that is injected as a liquid into a hollow mold using plastic injection molding machines. The disadvantages of MIM Metal Injection Molding
Smooth flat finish to reduce friction for fast and efficient tooth movement and reduce the accumulation of plaque.Sandblasted mechanical undercuts to reduce those pesky lost bracket appointments. 100% pure milled stainless steel for a strong bracket wing that can withstand the rigors of orthodontic treatment.Ultra precise slot delivers a pure and accurate transmission of the prescription to finish your cases without any further detailing.Inaccurate slots and inaccurate geometry will result in incomplete transmission of the bracket prescription. The bracket system will only reproduce their prescription when slots and wires fit intimately together to produce the three-dimensional tooth moving forces needed. This manufacturing method is without a doubt the most precise and accurate method of manufacturing small metal parts, its proven record speaks for itself.ĬAD/CAM CNC Milled brackets.accurate to within a thousandth of an inch - what does this mean to you? The CNC milling process are the milling machines the computers program to reproduce over and over an identical velocity, feed, location and speed without any varying components, including human fatigue. The CAD/CAM technology allows our engineers to use this system both for designing our brackets and for controlling the manufacturing systems. CAD/CAM CNC milled brackets.high quality accuracy, high quality resultsĬAD/CAM stands for Computer-aided design/computer-aided manufacturing.
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